Moderators: If I've covered something that has been covered better somewhere else, then please delete this thread.
I realize that there have been dozens of threads regarding this problem, and there have been quite a few replies as to how to diagnose and deal with this problem, but I have'nt found anyone posting pictures of how to go about it. I had the problem, bought a replacement valve body control, and took pictures of the process of replaceing it. I'm not sure I did it right, cause my mechanic friend wasn't availabe to help, but hopefully this might help other people with this situation. To qualify, I have a 1996 Chevy Blazer, 4 door, 4X4. You'll probably want to replace the oil filter at the same time, and it should come with a new gasket for the oil pan.
The first advantage I had was access to a hoist. This could be done on blocks, but would be fairly messy and awkward. Once the truck is up in the air, the oil pan will be visible between the exhaust pipe of the exhaust and the transmission cross member. See Picture 1.
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The bolts are all 13mm but the two holding the brace for the cable from the transfer case, which are 10mm. One of these is very difficult to get to, but if you have access to a wrench with a wratchet end, it will save your knuckles a lot of skin. There has been many post on how to drain and drop the pan, so I'll be brief. Remove all the bolts except those on the corners. then loosen one corner (I picked the right front because it had the most room) as much as possible before it comes out. Then loosen the other corners slightly to tip the pan to the one corner. This will be very messy so have a pan ready to catch the oil. Once you have drained as much oil as possible, gently remove the pan the rest of the way, and drain the rest of the oil. Its a good idea to check the magnet on the bottom of the pan for debris. If there is a lot of debris there, then likely the problem is bigger than just the valve body.
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Now the oil filter should be visible. It just pulls straight down. Once the filter is out of the way, the valve body will be visible. Picture 2 shows the valve body with the electrical connections circled in yellow unplugged. The solenoid circled in red should probably be removed first, just to make things easier. I removed it last, and it was a bit awkward. Be careful to watch the pin underneath it. Its held in by vacuum, and it released on be after a couple of minutes, fell in the oil pan and scared the crap out of me. It can be reinserted by simply pushing it upward. It will stay in place once you push it up.
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See picture 3. Most of the bolts holding the valve body up are 10mm sockets, 47.5mm in length, but there are 3 10mm bolts that are about 60mm long, shown in picture 4 coloured in blue. The bolts coloured in yellow are 8mm sockets, 54.4mm in length. Its extremely important to make sure that these bolts are returned to the proper position. Placing a bolt longer than 47.5mm in the position circled in red will cause the sun shell to be jammed. There are 2 short bolts (Picture 4) on the passenger side.
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