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RE: 97 Blazer Loss Engine Power after warm up.

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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 8:09:16 AM   
swartlkk


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Once you have reached closed loop status and before you start having problems, how does the truck accelerate at WOT? 

I am just trying to get a handle on what is really going on here. 

I've come almost full circle based on this latest information thinking that it may be fuel supply related, but that wouldn't explain the zero V output from the O2s as even extremely lean, the output should still be around .1V... 

Engine load dependent is what it sounds like which could still point to a bad PCM...  Have you had any luck finding a replacement PCM on the cheap?

*EDIT* - Well, I just did some ebay searching and found a few PCMs that will work, however I did forget about the passlock programming that will be in these PCMs.  It isn't as simple as just swapping it in, but for $90+s&h, it should work nicely.  Just verify that your PCM is the same PN and they should be able to program to your VIN for you.

< Message edited by swartlkk -- 2/4/2008 8:22:25 AM >


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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 8:43:29 AM   
BrianSw

 

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It accelerates fine when in closed loop and before the problems start. Also accelerate good when cold and in open loop just after starting up in the morning. Even going uphill on a short drive. No luck on the PCM except some on Ebay. Kept my eyes on O2 signals and trims from the start this morning. Check my grounds to the PCM and O2s this weekend and they were good. Thinking I'm going to pull the O2 right before the cat and drive it home tonight that way after work.
Thing is they (O2s) after the loading problem starts go back to switching their full range when I pulled over and sat there at idle. Floored the gas really fast and I can watch them drop and fuel trims jump up. Engine's rpms pretty much don't get past 2000. Engine stumbles alot like not getting enough gas. Pretty much the same symtoms I had when I had a bad fuel pump. That was replaced.
Had replaced the pump twice within a 2 year period. Funny thing about all this is I didn't have this problem until I replaced the fuel pump last time along with the fuel pressure regulator. About a week after the pump was replaced I started having this problem. I would check my fuel pressure but my pressure gage lost that center pin in the connector along with the O ring. Need to but another one. How cheap these thing are made. Still can't see the pump being the problem as I don't think it would affect O2s on uphill load conditions when engine is warm.

Thing is with the cat I read others here having very similar problems and it turned out to be there cat. Even though they didn't monitor their O2s and trims to see what was happening.

Brian

< Message edited by BrianSw -- 2/4/2008 8:54:41 AM >

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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 8:49:30 AM   
swartlkk


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Does it depend on the fuel level?  You could definitely rule out a fuel supply issue by driving around with the fuel pressure gauge on there, strapped someplace where you could watch it while driving.

I drove my old Intrepid around for a week without a hood and the fuel pressure gauge zip-tied to the windsheild wiper because I was having fuel issues with that.  Ended up being a corroded wire under the car, but I only found that out after I had replaced the pump which helped, but it still stumbled at WOT.  Ran a new wire from the relay all the way back and all of the problems went away.


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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 9:08:31 AM   
BrianSw

 

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I am having alot of Fuel gage problems been pegging over to full alot and drops down slowly as I keep driving. Can't trust the thing as I never know really how much fuel I have in the tank. Sometimes it reads high 3/4 then low 1/4 and back to high. Don't know if it is the sending unit or the ground to it. I had to splice on a different connecter on my wiring harness to the new pump because of some kind of change GM did. I soldered the wires for a good connection and used heat shrink tubing on them and electrical tape to cover the connections. I'd really hate to drop that tank again. Took me 3 days to put in that pump. Had a real hard time getting the Filler hose lined up and another next to it again. About a whole day trying to put the tank back in place.

You think if the engine wasn't getting enough fuel on heavy loads going up hill for instance that O2s might drop in output and trims shoot up? Possibility pump is heating up and failing to provide enough fuel? Wish it would just heat up a real lot in the tank and blow this truck up so I could buy another one. Also, if during this Load problem when I pull over if I slowly give it gas the Rpms will cover over 2000 to 3000 or more. Only if I punch it down will it stumble and hang around 2000.

Brian

Edited: Wow!

Lunch break, went out to the car and started it up cold, put it in drive and floored it ( trying to burn some rubber). Computer in open loop, Car stumbled, O2s went way down and trims shot up. Drove it to the gas station put more gas in it. Got back to work and in the parking lot floored it again, same thing, O2s down, trims shoot up, lots of hesitation and loss of power. This is just barely hot doing this. Car running maybe 15 minutes total.
Before I use to just floor it in idle with no load and it wouldn't do anything like this. It does this even cold and in open loop as well as closed loop and slightly warm.

Pump maybe?

< Message edited by BrianSw -- 2/4/2008 9:54:34 AM >

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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 9:50:07 AM   
swartlkk


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It is possible that the spliced connection is at fault as well...  A heated wire will reduce the voltage available to the pump, reducing its ability to keep up with demand, possibly lowering the fuel pressure which would create a lean condition that the PCM cannot compensate for.  This makes more sense with the conditions you are having.  I just have never seen O2 voltages that low, that means that there is practically equal O2 levels outside as compared with inside.

Can you get to the fuel pump connector without completely dropping the tank?  I know I couldn't with my big hands & forearms...  LOL! 

If you can, you might want to redo the connections that you made...  I was going to suggest loading the circuit, but you are talking a 300Watt draw to get to 25AMP current.  A resistor to put that kind of load on the system would cost a bunch and get quite hot!


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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 9:52:08 AM   
BrianSw

 

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Lunch break, went out to the car and started it up cold, put it in drive and floored it ( trying to burn some rubber). Computer in open loop, Car stumbled, O2s went way down and trims shot up. Drove it to the gas station put more gas in it. Got back to work and in the parking lot floored it again, same thing, O2s down, trims shoot up, lots of hesitation and loss of power. This is just barely hot doing this. Car running maybe 15 minutes total.
Before I use to just floor it in idle with no load and it wouldn't do anything like this. It does this even cold and in open loop as well as closed loop and slightly warm.

Pump problem (wiring?) maybe?

I can get to the wires if I drop my spare and stick my head up there. I made sure I had extra length wires when I spliced them on so I can pull them out if I needed to get to them.


Brian

< Message edited by BrianSw -- 2/4/2008 9:58:27 AM >

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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 10:01:40 AM   
swartlkk


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That is probably the second or third thing I would try.  Pull the connection and redo the wiring.  Maybe try some 3M butt connectors first and see if that helps.  If it doesn't, then it is likely that the pump is the cause.  I have used 3M butt connectors on several fuel pump wiring repair jobs and they have always worked.  You should be able to find the required sizes at Walmart of all places!  LOL

The first thing would be to actually monitor the fuel pressure.  That will be a definitive finger pointing at the true problem.  If the pressure waivers, then it is a toss up between replacing the filter or redoing the wiring connections that were made.




< Message edited by swartlkk -- 2/4/2008 10:07:14 AM >


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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 10:28:25 AM   
BrianSw

 

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Filter is new replace that when I put the pump in. Tank was pretty clean inside. Old filter was really plugged, that must have killed the old pump. I stuck my hand up there (under my car over the tank) (not any where else) and looks like my electrical tape is completely falling apart. I can't see much as I have no light and my spare is still in the way. I'll have to get to all that tonight after I try and make my way home again. Still dogging police cars as my inspection is way expired because of all these problems (Sensor faults). Corrected now but can't get the car to complete it emmissions self tests it needs to make.
Hope it's just electrical connections really hate to have to drop that tank again put in another crappy OEM pump.
Brian

Added: Just thought of another way to check the pump. I could pull the fuse to it and drop an ampmeter across where the fuse goes. It would complete the circuit and monitor the current from the pump. If it changes then there would be a problem. Instead of taping a fuel pressure gage to the window and driving around.  It would at least let me know if there is a faulty wiring connection or bad pump or both maybe. wavering current would indicate something wrong.

< Message edited by BrianSw -- 2/4/2008 10:44:08 AM >

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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 10:54:53 AM   
swartlkk


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Well, that may tell you one part of the story, but a plugged fuel filter could act the same way as a circuit problem in terms of the amp draw.  Load is load at the fuse.

I guess the two easiest things to try first would be redo the electrical connection and replace the fuel filter.  I have gotten bad fuel filters before.


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RE: 97 Blazer Loss Engine Power after warm up. - 2/4/2008 11:22:55 AM   
BrianSw

 

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Do you have any idea of what the current draw (amps) is on a fuel pump working normally?

Brian

< Message edited by BrianSw -- 2/4/2008 11:27:23 AM >

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RE: 97 Blazer Loss Engine Power after warm up. - 2/6/2008 8:41:57 AM   
BrianSw

 

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swartlkk,

Problem finally, finally, finally resolved!
After checking the resistance to the Fuel Pump motor several times before starting, then starting the car, then turning it off, checking resistance again I found it was changing alot. I was taking measurements from the wire lead under the hood (drivers side).
Check out my fuel pump relay it was OK, So I dropped my spare tire. Actually had to cut the wire cord to get it down really rusted and couldn't turn that thing on the rear bumper. I managed to pull the 4 pin connector off the fuel pump. The connector had water driping out of it and everything was green inside (corrosion). Lots of it. This is the new style connector I had to splice on because GM had problems with water getting into the old style one. Anyways I got a new one and put it on. Took the car for a very long ride and no problems with power loss. I could do burn rubber going up my steep inclined driveway even. This also fixed the problem with my fuel guage I was having (should have took that as a clue) pegging over full all the time. Whole thing for months of headaches was just this stupid connector. This all started happening less then one week after putting in the new pump and connector. There was a dry period durning the summer where the problem went away. But as soon as fall and wet weather came around it did it alot more (everyday). Bums me out I spent so much money replacing alot of parts that didn't need to be replaced.
Now I am still trying to get the computer to complete the cat and Evap tests so I can get it inspected. Taking for ever for this  to complete. I run the driving test as GM states but still won't complete those to tests. Wonder how many times I have to keep performing them? Someone said I read somewhere it may take many drive cycles.

Thanks so much for your help.
Brian 


< Message edited by BrianSw -- 2/6/2008 8:47:31 AM >

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RE: 97 Blazer Loss Engine Power after warm up. - 2/6/2008 9:09:05 AM   
swartlkk


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Wow!  Good deal!!  Originally when you had replaced the pump, I had assumed that everything would be ok on that end and that is why the diagnosis lead where it did.  But without knowing that you had spliced on a new connector in the back, I would never have thought that it would have been a connection problem at the pump.

With the new connector in place, I would put some dielectric grease in the connector before pushing it together to keep water out.  But that is definitely odd that the new connector allowed water in like that...


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RE: 97 Blazer Loss Engine Power after warm up. - 2/6/2008 10:09:54 AM   
BrianSw

 

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I coated the whole thing with RTV. At the very start of all this my first assumption was the Fuel Pump because it never happened before I put that pump in. I didn't want to drop that tank again.  I did other things also like change the Filter, and pressure regulator. I kept thinking I created the problem when I took off the black upper intake manifiold thing to replace the regulator. But then I had other problems pop up that sent me in other directions (misfires codes, O2 sensors codes).

Brian

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RE: 97 Blazer Loss Engine Power after warm up. - 2/7/2008 4:00:08 AM   
blzR

 

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Us lurkers stand in awe with loud applause over this solved little demon of an issue..looks like i'm off to go inspect that nasty rear spare tire tommorow! 2 thumbs up on this movie~

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RE: 97 Blazer Loss Engine Power after warm up. - 2/8/2008 5:28:21 PM   
BrianSw

 

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No, it's not over. The Problem returns to rear it's ugly head again.
The car ran fine for 2 days. Then the problem returned. Loss of power on heavy acceleration or uphill driving again. I thought the problem was fixed but it is not . I went back under where my spare is and pulled off the 4 pin plug again. Found a small amount of water had still got inside (newly purchased and installed). I blew out the little bit of water there was. It was only a very small amount. Completely covered the new plug in dielectric grease (silicone). Plugged it back in and went for along drive. It still lost power when car driven for about 7 miles (going uphill and heavy acceleration). I'm don't think this plug to the fuel pump was or is the cause now. It may have been a slight addition to the problem but not the cause.
Just bought a new fuel pressure gauge and from what I see the pump is operating normally I guess. Pressure at idle is about 47 psi. On a quick acceleration it shoots up to about 62 psi then drops off some. After I turn the engine off it remains at 60psi and does not drop. May not be perfect I don't know.

I Hear a loud Vaccum leak I believe coming from where the fuel injector spider assembly stick out. It's what the fuel lines attach to.
This is strange. On a fast acceleration by manually doing it on the throttle body I can hear a loud vacuum noise. Almost like a loud hiss and pop kind of noise. What I see is the fuel injector is popping up out of the black Intake Plenum. It actually pops up maybe about a 1/4 inch and makes this loud hiss/popping noise and then reseats itself back down as I drop the rpms back down. The attached fuel line move along with it.
Can someon check their engine and see if theirs does the same thing? Is this a normal thing. I don't ever remember it ever doing that before I changed the Fuel pressure regulator about 6 months or so ago.
The thing that does not make sense here is that as you do a quick acceleration (stomp on it fast) this assembly moves up. I thought that as you increased rpms or accelerated fast that more vaccum is created in the intake manifold. I know that when I reinstall the spider assembly is sits loosely in the intake Plenum. But why would it pop out? Shouldn't it move in by alittle bit because of the increase vaccum? It does have an O ring seal around it that was slightly coated with oil as the instructions for reassembly stated.
Still it moves up and sounds like a big vaccum leak. Maybe this is more pronounced after the engine get hotter creating a very large vaccum leak on heavy loads or quick accelerations. Again this spider assembly does not sit tight inside Intake plenum and has alot of play on it's mounting bracket. The bracket the fuel injector assembly mounts on has a some play in it. Maybe so it can move up and down alittle I don't know.
If someone can watch and listen to theirs as the quickly push the throttle body to rev the engine up fast.
I'm thinking this might be my whole problem as it does not seem normal to me. And this problem with the loss of power did not appear until I removed the fuel injector assembly to replace the pressure regulator.

Would greatly appreciate it if someone would check theirs.

Brian  

< Message edited by BrianSw -- 2/8/2008 5:38:22 PM >

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RE: 97 Blazer Loss Engine Power after warm up. - 2/8/2008 5:48:43 PM   
swartlkk


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The injector pack should not move at all...  Something is definitely wrong if that is moving.

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RE: 97 Blazer Loss Engine Power after warm up. - 2/24/2008 9:27:28 AM   
GaryC

 

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Hi Brian,
I've been follwing your problem. Have you made any progress on finding the fix since early Feb.?

Thanks, Gary

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RE: 97 Blazer Loss Engine Power after warm up. - 2/25/2008 9:36:38 AM   
BrianSw

 

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Been awhile since I've posted here. I've done a few things since then. A stupid thing also. Decided to pull off the upper intake manifold (black plastic thing with throttle body). Wanted to check the spider assembly (injector pack) was secure. It was. The movement that it does is very little in the mounting bracket. Anyways I thought I'd pull the injector pack off the bracket and hook up the fuel lines to test for poppet valve leaks. Here come the really stupid part. When trying to put on the little nuts back on to hold the fuel lines down one slipped out of my hands and went down my #2 air intake port all the down to the valves.  !(again).
If I had a rocket launcher that would have been the end of this blazer.
Anyways, I had no choice I had to pull the lower intake manifold. I hated this. It was about 20 degrees in my garage (no heat).
This is was my first time taking a engine this much apart. But I wound up doing everything correctly and the little nut was sitting right next to the valve. Lucky it didn't make it's way into the cylinder. Put the distributer back on (had it set for Top of cylinder #1 before taking it off. So, far no leaks of any sort detected. Put new gaskets and seals everywhere. The bracket to the fuel injector assembly is made to be alittle loose so it can align itself up with the big hole it fits into.

Anyways back to the problem again with the loss of power thing. I'm still working on it. A new ECM is on it's way. In the mean time I found transmission fluid inside my intake manifold. Alot of it. It was also it my vacuum lines. The ball Canister mounter underside of the hood was about half filled with transmission fluid. This I noticed awhile ago before and cleaned it all out but I was still sucking in this fluid from somewhere. Turns out it was comming from the vacuum switch on the transfer case. I replaced that and no more fluid in my line anymore.
Now, I wonder what problems this may cause when this happens. Drawing a vacuum on my transfer case, lots of fluid in my vacuum line. Transmission fluid in my upper and lower intake manifold. Probably being burned along with my air/fuel mixture. (Could explain that funny exhaust smell I was getting). How this could affect my O2 sensors? Was I getting poor vacuum on heaver engine loads or fast acceleration? I don't know if this corrected my Loss of power problem yet. I drove to work this morning and no problem. My drive back home will put a heaver load on the engine because its almost all up hill (30 miles).
I monitored my O2 sensors and fueltrims on the way to work and they were looking really good. Better then I've ever seen. Still I went easy on the engine. No fast accelerating and kept it at 65mph or less. I'm still putting in the new computer but wondering if the whole time it could have been transmission fluid getting into everything that may have been causing the problem or at least adding to it.

Brian 

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Post #: 58
RE: 97 Blazer Loss Engine Power after warm up. - 2/25/2008 9:54:51 AM   
swartlkk


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You will want to make sure that you pull the fill plug on the transfer case.  I'm betting that the seal at the front of the transfer case has failed and is filling up your TC with trans fluid, aiding a faulty switch in delivering trans fluid throughout the vacuum system.

As far as everything else is concerned, I would just watch what happens and replace as necessary.


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Post #: 59
RE: 97 Blazer Loss Engine Power after warm up. - 2/25/2008 11:08:14 AM   
BrianSw

 

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Isn't the transfercase suppose to have tranny fluid in it? Thought I read somewhere that it is suppose to. My transmission fluid level seems normal but will check it again hot. The fluid I was seeing looked alittle redish but more brown in color. I'm assuming it is transmission fluid because I thought the transfer case takes that kind.

Thanks,
Brian

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