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RE: Fuel pump going, questions:

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RE: Fuel pump going, questions: - 3/18/2008 8:26:51 AM   
swartlkk


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I didn't take any pictures when I did my spider replacement...

Here are the pics from the manual with the upper plenum off:


The first manual pic above doesn't show the #1 and #6 fuel lines & poppet nozzles for some reason...

The original SCFI system has 6 electronic injectors located in a central pack which are fired sequentially, feeding fuel to pressure actuated poppet nozzles located in the intake runners directly ahead of the intake valves.  These poppet nozzles can gum up over time, causing problems. 

In mid-02, GM released an updated version, the MFI system, when they did some more tweaks to the 4.3L engine.  Below is a picture of a v8 MFI spider assembly (v6 assembly is very similar less 2 injectors). 

Courtesy of Lindertech.com

The MFI spider is an upgrade in the sense that the often problematic poppet nozzles are gone, moving the electronic injectors out of the injector pack to the ports.  The MFI spider is backwards compatible in all '96 thru mid-'02 SCFI motors (the only motors available in the Blazer in this time period) although the '96 thru '98 may require a different injector pack mount.  One thing to note is that the MFI system cannot flow as much fuel as the older SCFI system can which may present a problem if you are planning on pushing the limits of your motor through upgrades.


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RE: Fuel pump going, questions: - 3/18/2008 8:44:27 AM   
Pur_SSyn

 

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Thanks for all of that.

I must say, that is a very unique design. It would be easy to hide a nitrous system!

That's all for now.  We'll be replacing the fuel filter Thursday night and redoing the tests.
I'll (we'll) post up the results.

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RE: Fuel pump going, questions: - 3/23/2008 8:58:15 AM   
Smoked

 

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Update: The fuel filter was changed on thrusday night. That solved the problem big time.  Obviously the pump is still whining but its' a stronger sounding whine now..like it's flowing more fuel.   Pressure stays solid and all the power is back to the motor!

That's the good news...

The bad news is friday morning when i went to start the truck i heard a loud clicking coming from the engine bay, audible in the cabin.  Sounded like it could be lifters so i checked the oil...was a bit low so i topped up.  No change.  Had to leave so i shut if off and took the girlfriend's car.  Get back yesterday, turn the motor on...same clicking...decide to let engine warm up... clicking gets softer.  Eventually at running temp you can only hear the clicking from under the motor..thinking now maybe exhaust leak?  Anyways, dont' drive anywhere, shut it off...start it this morning... fainting clicking can be heard from underneath but that's it...drive about 10 minutes to restaraunt for breakfast.   After 1/2 breakfast, turn truck on, loud clicking heard in cabin... turn truck  off, back on same thing.  Drive slowly... lots of hesitation... coast home at 40kms...about to pull in driveway notice clicking gone... go for short drive..power back, no clicking.  Fill tank up with gas(it was almost empty) and drive home...no issues. 

So..i have no idea ... but i'm guessing it's something in teh fuel system?  Perhaps air in the system from the filter swap?  The odd time at idle it seems to surge.. and the odd time you hear a sound I can best describe as fuel 'sloshing' somewhere up front.

Any ideas??

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RE: Fuel pump going, questions: - 3/23/2008 10:44:06 AM   
Pur_SSyn

 

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That sucks that you couldn't take the truck Friday.

There wont be any air in the fuel line.  It's not a closed system like brake hydraulics, or clutch, so any air would have been purged
when we fired up the truck.

It's odd that the engine would develop a ticking sound the day after the fuel filter swap.  I can't see how it would be related, but
anything is possible?  We'll have a look under the hood in case I dislodged a vacuum line while connecting the fuel pressure gauge.

Other than that, we can scan the port and see if anything else developed over night (weird).

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RE: Fuel pump going, questions: - 3/23/2008 5:37:47 PM   
swartlkk


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Unless you are continuously getting air in the fuel lines, air isn't the problem.  All of the air would be purged on initial start up after the filter replacement.

Ticking would either be a VERY violent misfire, an exhaust leak, or an oil supply problem.  You really need to narrow that selection down for us...  A misfire of that magnitude would cause a check engine light.  An exhaust leak could cause the engine to run rich which could explain the loss of power, but not the random nature of the problem as you described it.  An oil supply issue should have resulted in a hard part failure if it was bad enough to cause a loss of power...


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RE: Fuel pump going, questions: - 3/24/2008 5:57:17 AM   
Smoked

 

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Thanks for the feedback guys...i really dont' know what it is.  I had it out last night taking the gf to dinner and it ran fine.  Then this morning coming into work it ran fine.  Could bad gas cause this? (although the first half of that last tank seemed okay).  I filled up yesterday and since then it's not made the noise, nor have i experienced any loss in power.

There have been no check engine or code lights. 

I guess i'll keep an eye on it... proceed with the plugs and wires replacement and if it acts up again, scan it and go from there.

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RE: Fuel pump going, questions: - 3/25/2008 3:51:05 PM   
Smoked

 

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Update:  Been okay until this morning.  Drove in to work fine but right when i got there, i thought i heard a clicking sound and then the heat stopped working and my vents were blowing cold air???  Leaving work this afternoon the heat was back on... but i noticed a slight shudder in low rpm acceleration, fine as i got into it.  At one point heat stopped working again..but came back on minutes later.   Then driving through a large snow/slush puddle i came out of it with a check engine light on. 

So now i'm wondering if it's electrical??  The fuel pump seemed to waiver a bit more through all this... so it could either be going or somethign electrical is getting in the way?

Man, this truck seems to ahve some gremlins.  I'm hoping to get the code scanned tonight and i'll post up what the result is.

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RE: Fuel pump going, questions: - 3/26/2008 7:00:28 AM   
Smoked

 

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Okay so i'm driving into work today and it's driving fine... check engine light still on, didn't get a chance to scan it last night.   Then after a few mins it starts to studder again in the low rpm's... feels like a miss.  So i'm wondering now ... maybe a burnt wire?  I smelled something melty in teh engine bay when i got to work, but coudln't look at it with my work clothes on.  I wonder if it starts misfiring when it gets hot?  Misfiring can cause a code right?  Hope to get it scanned tonight, or tomorrow at the latest, only driving to and from work in the meantime.

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RE: Fuel pump going, questions: - 3/26/2008 7:53:55 AM   
swartlkk


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Yes, a misfire can cause a code, but a misfire typically is accompanied by a flashing check engine light.

Check the codes and let us know.


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RE: Fuel pump going, questions: - 3/27/2008 7:40:57 PM   
Smoked

 

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Update:
Driving this morning...hesitating again at lower rpms.  Then after while the check engine light flashed a bit and then shortly after that went out, and from that point on it's been driving like a champ(a thirsty champ, but one nonetheless).  Still surged at idle a little bit.

SO...did a scan of the pcm.  P0300 misfire is the code.  TONS i mean thousands of misfires on cyl 4.  O2 sensor 3 pegged (dead) causing the trims to be really fat(makes sense with the thirsty fuel mileage).

SO...ran seafoam through intake, throttle body cleaner, plugs and wires changed.  Voltage test...no issues there.

Went for a run and rescanned.  No more misfires, truck still running strong, no hesitation..surging gone.

So...is sensor 3 the one in front/behind the cat?  Would that one cause the rich compensation and be killing my fuel mileage?  It would also be responisble for misfires no if it was running rich?

If that is the cat o2 sensor, is it just 7/8ths inch wrench, un plug and swap or are there any tricks to it?

THanks!

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RE: Fuel pump going, questions: - 3/27/2008 7:50:07 PM   
swartlkk


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B1S3 has nothing to do with engine operation.  It is a catalyst monitoring sensor only.  If you were watching the actual mV output, the post cat sensor will be flat lined under normal conditions as it shows that the converter is working properly.

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RE: Fuel pump going, questions: - 3/27/2008 8:57:54 PM   
Smoked

 

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quote:

ORIGINAL: swartlkk

B1S3 has nothing to do with engine operation.  It is a catalyst monitoring sensor only.  If you were watching the actual mV output, the post cat sensor will be flat lined under normal conditions as it shows that the converter is working properly.


Crap!  I thought we figured it out finally. 

Any thoughts as to why the trims are fat?  It must be sensing a lean condition on one of the other 02s?   There still is a faint ticking from under the truck...perhaps an exhaust leak?

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Post #: 32
RE: Fuel pump going, questions: - 3/28/2008 4:40:09 AM   
swartlkk


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By fat, how off are they...?  What are your LTFT1 & LTFT2 values?

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RE: Fuel pump going, questions: - 3/28/2008 6:45:19 AM   
Pur_SSyn

 

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If I recall correctly, the LT's are showing ~ + 10%.  Short terms
are also + 7-10%.

quote:

If you were watching the actual mV output, the post cat sensor will be flat lined under normal conditions as it shows that the converter is working properly.


That's interesting as the scan shows a dead straight and steady
output.  I was expecting to see some deflection +/- from the
nominal value.

Mind you, the motors I'm used to monitoring are performance
engines with tweaked out fuel curves, and high flow inefficient
cats.

These types of engines say a prayer, and roll dice before their
emissions tests

So...if you're saying that a dead flat line is fine, then we'll
move onto other areas.

When we pulled the plugs last night, I had a look.  There were
certainly a couple that looked richer than normal, however this
was after the Seafoam test so it's tough to say whether the
plug read was indicitave of the positive trim readings.

Besides that, a plug read should be done with a fresh plug of
course.

We're getting closer to a solution.  Everything that has been
done has certainly improved the performance.  During the cruise
last night, there were zero misfires.

The previous numbers showed tens of thousands on some cylinders.

#4 was over 40,000!

Next step is to look for an exhaust leak between the flange
and catalytic, as well as check the coolant.  There is an odd
'gurgling' sound just behind the dash area which I suspect are
the heater core lines. 

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Post #: 34
RE: Fuel pump going, questions: - 3/30/2008 8:06:52 AM   
Smoked

 

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Well we solved the coolant issue... while the overflow tank was at the correct level the rad was nearly empty :(   I fought overheating all yesterday and finally could let it cool down enough to check and sure enough the rad was really low.  I guess teh previous owner didn't take as good care of the truck as it appeard.  Now with a full rad the temps are perfect, the gurgling sound gone and with about 350kms on the truck since our tuneup night not a single performance issue.

Still would like to better understand the fuel trims and we'll be scanning for exhaust leaks probably thursday but i'm a lot happier with the truck now than i was a week ago.

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RE: Fuel pump going, questions: - 3/31/2008 7:19:52 AM   
Smoked

 

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Okay...  just when i was getting excited about having no problems... today on the drive to work i had the misfiring/hesitation at low rpm/low speed again.  I think it has to be electrical..only difference today from the past couple is it's raining and the roads are wet.  Doen't seem to happen on dry roads but on wet yes.

I know the rubber 'shields' in the wheel wells are pretty much gone so i'm wondering if too much water is getting at something around there?  The plugs are all tight.. i dunno.

Any ideas?

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RE: Fuel pump going, questions: - 3/31/2008 2:16:15 PM   
Smoked

 

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Wow...coming home today i didn't think i would make it :(  The car shuddered so much i could barely get it going..i limped it home as carefully as i could.  Ih ave a check engine light again and it was misfiring like a bitch!  It's really damp and raining right now... what could cause such extreme misfiring if it got wet or moisture in it??

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Post #: 37
RE: Fuel pump going, questions: - 3/31/2008 7:44:58 PM   
swartlkk


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I'm sorry, but I just can't seem to focus enough right now to read through this entire thread to see if you have replaced the cap, rotor, and wires...  Have you done this?  Sounds like an ignition problem as it is affected by moisture.

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RE: Fuel pump going, questions: - 3/31/2008 8:41:04 PM   
Smoked

 

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quote:

ORIGINAL: swartlkk

I'm sorry, but I just can't seem to focus enough right now to read through this entire thread to see if you have replaced the cap, rotor, and wires...  Have you done this?  Sounds like an ignition problem as it is affected by moisture.


Sorry...i guess the thread has become somewhat cumbersome :)  I appreciate you taking the time to begin with!  We have changed the plugs and wires previously.

Update:  Decided to spray the coil and distrib cap with wd40 and seemed to improve the idle.  Talked with purss-yn and he was thinking coil as well.  Looked for arching, scanned pcm(p0300 again).  I took it for a drive and it was much better after spraying the coil again with wd40.  Went out to local store and got the Haynes manual and an ignition coil...swapped the coil and it was perfect!  The real test will be in the morning after it's sat out all night in the rain. 

I'll post up then, but i think this might be the end of my issues(for now..it's a car afterall :) )

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Post #: 39
RE: Fuel pump going, questions: - 4/1/2008 4:50:03 AM   
Smoked

 

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Update: No such luck...rained all night and warm again today... misfiring so bad i didn't think i'd make it...drove with the 4ways on and right to the shop down the street from my work...told them what i've done and said fix it.  I'm sick of this.  Hopefully this is the end and it doesn't cost a fortune :(

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